Replacement Hot Tub Cover Features
Designed and Tested to Outlast and Exceed Expectations
Our standard model exceeds competitors' covers in taper, foam density, and subsequently has a greater R Value. Both choices of foam core densities are manufactured with the exclusive Antaeus 2000™ vapor lock seal virtually eliminating soggy foam cores. All covers seal in the heat with a solid, strong Virgin Dura Foam Core with an R value of 14.3. This keeps the heat from escaping with the exclusive Heat Seal Gasket. The standard, Tuf-Foam™ has 1.5 lb. density yielding an easy to handle cover that is strong yet light weight. The foam tapers from 4" to 2.5" to allow accumulated water to easily run off. The channel hinges are strengthened with 20 gauge galvanized steel.
2 Lb. EPS Upgrade - Dura Foam™
For a minimal up charge, add to the insulating and strength factors of your hot tub cover with 2 lb. EPS Dura Foam™ with a higher R value. This is a great option when concerned with the environment, rising energy costs, or if you live in a colder climate. It's best suited for snow loads and in-ground hot tubs.
Atlas Hot Tub Cover
This cover takes the strength of the 2 lb. density Dura Foam™, tapers the foam from 5" to 4", strengthens the hinge with 5" galvanized steel, and adds a full length heat seal for an even more heat retention. The Atlas cover is fitted with strong and durable marine grade vinyl constructed with 1500/hr tested UV and mildew inhibitors dramatically extending the life of the cover. It has an R value of 19.8. Each comes standard with a low profile drain grommet and are ASTM and UL safety classified for your family’s protection. Because this cover can hold up to 1,000 lbs of static weight, it is highly recommended for any location with harsh winter climates.
UL Classified In 1993, our covers were the first tested and by an independent lab to comply with the ASTM Safety Standard and include a safety label. In 1994, again our covers were the first to receive UL Classification and are the only hot tub covers classified for ASTM Safety on all sizes, densities and models, even swim spas.
You can feel confident that your hot tub cover is favored by safety code officials nationwide. We are proud to offer the UL Classification mark on all covers.
Full 3 Year Non Pro-Rated Warranty
The materials and workmanship of our covers is exceptional and both are covered under an extensive warranty. Historical data has proven we can guarantee an excellent and industry leading product.
Marine Grade Vinyl with 1500/hrs UV testing
Cold Cracking Freeze Resistant To -20º Fahrenheit
Ultra Violet Stabilized Pigments
Oil Stain Resistant
Sulfide Stain Resistant
Resistant To Salt Water Staining
Easily Cleaned With Soap and Water
Vapor Lock Seal with Antaeus 2000™
Equally important is the perfect heat seal seam. An impulse sealer that makes a perfect seam using the right combination of temperature, pressure and timing is used. Unlike the less expensive hand held sealing machines, all error variables are eliminated so your cover gets a perfect seal every time.
Twenty-Eight Points of Internal Reinforcement
Tough ’N Sturdy Hinge
Super-Strength Padded Handles
Five layers of internal reinforcing add strength where it’s needed most. Unlike the hot tub cover handles on most other covers these handles are engineered to be super strong and have foam padding inside for greater comfort when lifting while adding longer life. Cover handles are made of extremely strong nylon webbing. They are fully integrated into the hot tub cover with additional stitching and internal reinforcing making them the some of the strongest available on the market.
Our hot tub cover skirts are double stitched into the cover for strength and gusseted to provide the best protection, keeping heat in and dirt out! While the sun beats down on your hot tub cover, extreme heat builds up between the skirt and the outer lip of the hot tub. This intense heat can damage the outer lip of the spa. Our skirt allows this heat to escape, preventing heat damage from occurring while preventing any dirt from entering the hot tub.
Tie Down Straps
Center Release SURE-LOC Fasteners
Sturdier than the commonly used SureLoc hardware, center releases hold up better in extreme cold climates. While studier, they do not sacrifice functionality nor ease of use. A simple push of a button opens is all that is required. They are especially good for anyone with strength or dexterity limitations. They also lock for safety.
Plastic Drain Grommet
Tapered Foam Core
1.5 lb. tapered 4” to 2.5” EPS foam allows water runoff and keeps heat in. These covers are strong yet light weight, making them easy to handle and provide more than adequate i nsulation at an R Value of 14.3. Optional 2 lb. DURA FOAM upgrades are available.
Eleven ounce double laminate vinyl with polyester weft reinforcing scrim. Mildew resistant, with -40 degree cold crack. This material is so tough we use it throughout our cover for extra internal reinforcement.
Strong 24 gauge “C” Channel steel provides support across the center of the hot tub cover. This non-corrosive steel channel strengthens the center of the Spa Top™ giving extra support for climates accustomed to extreme weather.
Commercial Grade Nylon Zipper and Protection Flap
Hidden Zipper Pull Protection
Virgin Foam Cores
While many competitors use regrind in their foam cores to save them money, Sunstar uses only virgin foam cores to save you money. This provides you a stronger more durable, more energy efficient cover.
Our complete OEM, dealer and consumer level service is unrivaled within the industry. We are flexible, efficient and have developed a loyal customer following based on our longstanding level of quality, time to delivery and reputation for fairness.
30 Years of Experienced Craftsmanship
Our years of industry knowledge and innovation mean we can create a cover for almost any portable or in ground hot tub or spa.